Defect Inspection & Review | Chip Manufacturing | KLA
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Patterned and unpatterned wafer defect inspection and review systems find, identify and classify particles and pattern defects on the front surface, back ...
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SPTS
DefectInspectionandReview
DefectInspectionandReview
KLA’sdefectinspectionandreviewsystemscoverthefullrangeofyieldapplicationswithinthechipandwafermanufacturingenvironments,includingincomingprocesstoolqualification,waferqualification,researchanddevelopment,andtool,processandlinemonitoring.Patternedandunpatternedwaferdefectinspectionandreviewsystemsfind,identifyandclassifyparticlesandpatterndefectsonthefrontsurface,backsurfaceandedgeofthewafer.Thisinformationallowsengineerstodetect,resolveandmonitorcriticalyieldexcursions,resultinginfasteryieldrampandhigherproductionyield.
eSL10™
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eSL10™
e-BeamPatternedWaferDefectInspectionSystem
TheeSL10™electron-beam(e-beam)patternedwaferdefectinspectionsystemleveragestheindustry’shighestlandingenergyandhighresolutiontocapturesmallphysicalandhighaspectratiodefects,supportingprocessdevelopmentandproductionmonitoringforadvancedlogic,DRAMand3DNANDdevices.Withaninnovativeelectronopticsdesign,theeSL10™produceshighbeamcurrentdensityatasmallspotsizeandtheindustry’swidestrangeofoperatingconditionsfordefectcaptureacrossanarrayofchallengingprocesslayersanddevicestructures.RevolutionaryYellowstone™scanningmodesupportshighspeedoperationwithoutcompromisingresolution,forefficientinvestigationofsuspectedhotspotsordefectdiscoverywithinabroadchiparea.Industry-uniqueSimul-6™technologyprovidessurface,topographic,materialcontrastanddeeptrenchinformationinasinglescan,reducingthetimerequiredtocollectcompleteinformationonavarietyofdefecttypes.WithintegratedArtificialIntelligence(AI),theeSL10employsSMARTs™deeplearningalgorithmsthatdiscriminatekeyDOIsfrompatternandprocessnoise,enablingcaptureandclassificationofcriticaldefectsduringR&Dandramp.
ApplicationsHighresolutiondefectcapture,Defectdiscovery,R&Dprocessdebug,Engineeringanalysis,RampandlinemonitoringRelatedProductseDR7xxx™:Electron-beamwaferdefectreviewandclassificationsystemfor≤10nmdesignnodeICdevelopmentandproduction.TheeDR7xxx™providesuniquelinkagetoKLAinspectorsforfasteryieldlearningduringICandwafermanufacturing.
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39xx
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39xx
SuperResolutionBroadbandPlasmaPatternedWaferDefectInspectionSystems
The392xSeriesbroadbandplasmadefectinspectionsystemssupportwafer-leveldefectdiscovery,yieldlearningandinlinemonitoringfor≤7nmlogicandleading-edgememorydesignnodes.Withlightsourcetechnologythatproducessuperresolutiondeepultraviolet(SR-DUV)wavelengthbandsandsensorinnovations,the3920and3925providehighsensitivitycaptureofuniquedefecttypes.The392xSeriesalsoleveragesadvanceddesign-awarealgorithms,pixel•point™andnano•cell™,tocaptureandbindefectsinyield-criticalpatternlocations.Withthroughputthatsupportsinlinemonitoringrequirements,the392xSeriespairssensitivitywithspeed,enablingDiscoveryattheSpeedofLight™,forreductionofthetimerequiredtodeliverwafer-leveldataforcompletecharacterizationofprocessissuesduringdevelopmentandhighvolumemanufacturing.
ApplicationsDefectdiscovery,Hotspotdiscovery,Processdebug,EUVprintcheck,Engineeringanalysis,Linemonitoring,ProcesswindowdiscoveryRelatedProducts3900and3905:Opticalbroadbandplasmawaferdefectinspectorsthatprovideyield-criticaldefectcaptureon10nmandbelowlogicandadvancedmemorydevices.29xxSeries:Opticalbroadbandplasmawaferdefectinspectorsthatcomplementtheinspectionperformanceofthe39xxSeriesfordefectdiscoveryonarangeofdesignnodesanddevicetypes.
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29xx
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29xx
BroadbandPlasmaPatternedWaferDefectInspectionSystems
The295xSeriesbroadbandplasmadefectinspectionsystemsprovideadvancementsinopticaldefectinspection,enablingdiscoveryofyield-criticaldefectson≤7nmlogicandleading-edgememorydesignnodes.Usingenhancedbroadbandplasmailluminationtechnology,andthenewpixel•point™andnano•cell™design-awaretechnologies,the2950and2955broadbandplasmadefectinspectorsprovidethesensitivityrequiredtocapturecriticaldefectsacrossarangeofprocesslayers,materialtypesandprocessstacks.Astheindustry-standardforinlinemonitoring,the295xSeriespairssensitivitywithopticalwaferdefectinspectionspeed,enablingDiscoveryattheSpeedofLight™–thecombinationoffastdefectdiscoveryandfullcharacterizationofdefectissuesatoptimalcostofownership.
ApplicationsDefectdiscovery,Hotspotdiscovery,Processdebug,Engineeringanalysis,Linemonitoring,ProcesswindowdiscoveryRelatedProducts39xxSeries:Opticalbroadbandplasmawaferdefectinspectorswithsuperresolutiondeepultraviolet(SR-DUV)wavelengthbandsthatcomplementtheinspectionperformanceofthe29xxSeriesfordefectdiscoveryon≤10nmdesignnodedevices.2930and2935:Opticalbroadbandplasmawaferdefectinspectorsthatprovideyield-criticaldefectcaptureon10nmandbelowlogicandadvancedmemorydevices.2920and2925:Opticalbroadbandplasmawaferdefectinspectorsthatprovideyield-criticaldefectcaptureon16nmandbelowmemoryandlogicdevices.2910and2915:Opticalbroadbandplasmawaferdefectinspectorsthatprovideyield-relevantdefectcaptureon2X/1Xnmmemoryandlogicdevices.2900and2905:Opticalbroadbandplasmawaferdefectinspectorsthatprovidecaptureofyield-relevantdefectson2Xnmmemoryandlogicdevices.
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C205
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C205
BroadbandPlasmaPatternedWaferDefectInspectionSystem
TheC205broadbandplasmaopticaldefectinspectionsystemenablessystematicdefectdiscoveryandlatentreliabilitydefectdetectionforchipmanufacturingfortheautomotive,IoT,5Gandconsumerelectronicsmarkets.TheC205leveragesatunablebroadbandilluminationsource,advancedopticsandalownoisesensortocapturesystematicdefects,helpingacceleratecharacterizationandoptimizationofnewprocesses,designnodesanddevicesduringR&D.NanoPoint™technologyfocusesinspectiononpatternareasathighriskforreliabilityfailures,deliveringactionabledefectdatathathelpsreducedieoverkill.Inproduction,theC205monitorscriticallayersrequiringhighsensitivity,helpingfabsavoiddefectexcursionsthataffectfinalchipquality.TheC205isanextendible,configurableplatformsupportingboth200mmand300mmwafersizes.
ClickheretodownloadtheC205productbrochure.
ApplicationsDefectdiscovery,Hotspotdiscovery,Processdebug,Engineeringanalysis,Linemonitoring,ProcesswindowdiscoveryRelatedProducts39xxSeries:Opticalbroadbandplasmawaferdefectinspectorswithsuperresolutiondeepultraviolet(SR-DUV)wavelengthbandsthatcomplementtheinspectionperformanceofthe29xxSeriesfordefectdiscoveryon≤10nmdesignnodedevices.
29xxSeries:Opticalbroadbandplasmawaferdefectinspectorsthatprovidecaptureofyieldandreliability-relateddefectsforlogicdevicesrangingfrom5nm–2Xnmandadvancedmemorydevices.
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Voyager®
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Voyager®
LaserScanningPatternedWaferDefectInspectionSystems
TheVoyager®1035laserscanninginspectionsystemsupportsproductionrampdefectmonitoringforadvancedlogicandmemorychipmanufacturing.TheVoyager1035inspectorwithDefectWise®deeplearningalgorithm,separateskeyDOI(DefectsOfInterest)frompatternnuisancedefectstoimprovetheoveralldefectcapturerateofthedefectsthatmatter,includingunique,subtledefects.Industry-uniqueobliqueilluminationandnewsensorswitha30%improvementinquantumefficiencyproducehigherthroughputandbettersensitivityforlowerdoseinspectionofdelicatephotoresistlayersinapplicationssuchasafterdevelopinspection(ADI)andphotocellmonitoring(PCM)forEUVlithography.TheVoyager1035delivershighthroughputandsensitivitycombinedwithdeeplearningcapabilitytocapturecriticaldefectsinthelithocellandothermodulesofthefaballowingprocessissuestobeidentifiedandrectifiedrapidly.
ApplicationsLinemonitor,Toolmonitor,Toolqualification,193iandEUVresistqualificationRelatedProductsVoyager®1015
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8Series
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8Series
HighProductivityPatternedWaferBroadRangeInspectionSystems
The8Seriespatternedwaferinspectionsystemsdetectawidevarietyofdefecttypesatveryhighthroughputforfastidentificationandresolutionofproductionprocessissues.The8Seriesprovidescost-effectivedefectmonitoringfor150mm,200mmor300mmsiliconandnon-siliconsubstratesfrominitialproductdevelopmentthroughvolumeproduction.Thelatestgeneration8935inspectoremploysnewopticaltechnologiesandDesignWise®andFlexPoint™preciseareainspectiontechniquestocapturecriticaldefectsthatcancausechipfailures.DefectWise®AItechnologyenablesfast,inlineseparationofdefecttypesforimproveddefectdiscoveryandbinning.Withtheseinnovations,the8935supportshighproductivitycaptureofyieldandreliability-relateddefectsatalownuisancerate,helpingbothleading-edgeandlegacynodefabsacceleratedeliveryoftheirproducts—reliablyandatlowercost.
WanttolearnmoreabouttheI-PAT®automated,inlinediescreeningsolutionfor8Series?Clickhere.
Clickheretodownloadthe8930factsheetforSiC/GaNsemiconductors.
ApplicationsProcessmonitor,Toolmonitor,OutgoingQualityControl(OQC)RelatedProductsCIRCL:The8SeriesinspectiontechnologyisalsoavailableasamoduleontheCIRCLdefectinspection,metrologyandreviewclustertooldesignedforall-surfacewafermeasurementsofthefrontside,backsideandedge.
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Puma™
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Puma™
LaserScanningPatternedWaferDefectInspectionSystems
ThePuma™9980laserscanninginspectionsystemincorporatesmultiplesensitivityandspeedenhancementsthatenablecaptureofcriticaldefectsofinterest(DOI)atthroughputsrequiredforhighvolumemanufacturingfor1XnmadvancedlogicandadvancedDRAMand3DNANDmemorydevices.Partofaportfolioofadvancedwaferdefectinspectionandreviewtools,thePuma9980providesthehighestthroughputsolutionforproductionrampmonitoringbyenhancingcaptureofdefecttypesonadvancedpatterninglayers.ThePuma9980incorporatesNanoPoint™design-awarecapability,whichproducesmoreactionableinspectionresultsthroughincreaseddefectsensitivity,improvedsystematicnuisancebinningandtighteneddefectcoordinateaccuracy.
WanttolearnmoreabouttheI-PAT®automated,inlinediescreeningsolutionforPuma9980andPuma9850?Clickhere.
ApplicationsLinemonitor,Toolmonitor,ToolqualificationRelatedProductsPuma9850:Provideshighsensitivityexcursionmonitoringinalldieregionsfor2X/1Xnmmemoryandlogicdevices.Puma9650:Provideshighperformanceexcursionmonitoringinalldieregionsfor≤28nmmemoryandlogicdevices.Puma9500:Provideshighperformanceexcursionmonitoringfor≤32nmmemoryandlogicdevices.
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CIRCL™
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CIRCL™
All-SurfaceWaferDefectInspection,MetrologyandReviewClusterSystem
TheCIRCL™clustertoolhasfourmodules,coveringallwafersurfacesandprovidingparalleldatacollectionathighthroughputforefficientprocesscontrol.Themodulescomprisingthelatest-generationCIRCL5systeminclude:frontsidewaferdefectinspection;waferedgedefectinspection,profile,metrologyandreview;backsidewaferdefectinspectionandreview;and,opticalreviewandclassificationoffrontsidedefects.DatacollectioniscontrolledbyDirectedSampling™,aninnovativeapproachthatusesresultsfromonemeasurementtotriggerothertypesofmeasurementswithinthecluster.ThemodularconfigurationofCIRCL5offersflexibilityforvaryingprocesscontrolneeds,savesoverallfabspace,reduceswaferqueuetime,andprovidesacost-effectiveupgradepathtoprotectafab'scapitalinvestment.
ApplicationsProcessmonitor,OutgoingQualityControl(OQC),Toolmonitor,Backsidemonitor,Edgeyieldmonitor
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Surfscan®
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Surfscan®
UnpatternedWaferDefectInspectionSystems
TheSurfscan® SP7XPunpatternedwaferinspectionsystemidentifiesdefectsandsurfacequalityissuesthataffecttheperformanceandreliabilityofleading-edgelogicandmemorydevices.ItsupportsIC,OEM,materialsandsubstratemanufacturingbyqualifyingandmonitoringtools,processesandmaterials,includingthoseusedforEUVlithography.UsingaDUVlaserandoptimizedinspectionmodes,theSurfscanSP7XPdeliversultimatesensitivityforadvancednodeR&Dandthethroughputtosupporthighvolumemanufacturing.Complementarydetectionmodes,includingthephasecontrastchannel(PCC)andnormalillumination(NI),detectuniquedefecttypesforbarewafers,smoothandroughfilms,andfragileresistsandlithostacks.Imagebaseddefectclassification(IBC)usingrevolutionarymachinelearningalgorithmssupportfastertimetorootcause,whiletheZ7™classificationenginesupportsunique3DNANDandthickfilmapplications.
ClickheretodownloadtheSurfscanSP7XPbrochure.
ApplicationsProcessqualification,Toolqualification,Toolmonitoring,Outgoingwaferqualitycontrol,Incomingwaferqualitycontrol,EUVresistandscannerqualification,ProcessdebugRelatedProductsSurfServer®:RecipemanagementsystemthatfacilitatesrecipeportabilitybetweencompatibleSurfscansystems,helpingstreamlinefleetmanagementwithinfabs.
SurfscanSP7: UnpatternedwafersurfaceinspectionsystemwithDUVsensitivityandhighthroughputforIC,substrateandequipmentmanufacturingatthesub1Xnmdesignnodes.
SurfscanSP5XP: UnpatternedwafersurfaceinspectionsystemwithDUVsensitivityandhighthroughputforIC,substrateandequipmentmanufacturingatthe1Xnmdesignnodes.
SurfscanSP5: UnpatternedwafersurfaceinspectionsystemwithDUVsensitivityandhighthroughputforIC,substrateandequipmentmanufacturingatthe2X/1Xnmdesignnodes.
SurfscanSP3: UnpatternedwaferinspectionsystemwithDUVsensitivityandhighthroughputforIC,substrateandequipmentmanufacturingatthe2Xnmdesignnode.
Certified&Remanufactured
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Surfscan®SPAx
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Surfscan®SPAx
UnpatternedWaferDefectInspectionSystem
TheSurfscan®SPA2andSurfscan®SPA3unpatternedwaferinspectionsystemsidentifydefectsandwafersurfacequalityissuesthataffecttheperformanceandreliabilityofchipsmanufacturedfortheautomotive,IoT,5G,consumerelectronics,andindustrial(military,aerospace,medical)applications.TheseinspectionsystemssupportIC,OEM,materialsandsubstratemanufacturingbyqualifyingandmonitoringtools,processesandmaterials.UsingaDUVlaserandoptimizedinspectionmodes,theSurfscanSPAxsystemsdeliverthesensitivityrequiredtosupportfabsdefectreductionstrategies.Standarddarkfieldandoptionalbrightfieldinspectionmodesrunconcurrently,enablingcaptureandclassificationofyieldcriticalandlatentreliabilitydefecttypes.Builtontheindustry-leadingSurfscanplatform,theSurfscanSPA2/A3inspectorssupport150mm,200mmand300mmwafers,andareconfigurableandflexibletomeetthecostandperformancetargetsforarangeofapplications.
ClickheretodownloadtheSurfscanSP3/Axbrochure.
ApplicationsProcessqualification,Toolqualification,Toolmonitoring,Outgoingwaferqualitycontrol,Incomingwaferqualitycontrol,ProcessdebugRelatedProductsSurfServer®:RecipemanagementsystemthatfacilitatesrecipeportabilitybetweencompatibleSurfscansystems,helpingstreamlinefleetmanagementwithinfabs.
SurfscanSP7XP:UnpatternedwafersurfaceinspectionsystemwithDUVsensitivityandhighthroughputforIC,substrateandequipmentmanufacturingatthesub5nmdesignnodes.
SurfscanSP7:UnpatternedwafersurfaceinspectionsystemwithDUVsensitivityandhighthroughputforIC,substrateandequipmentmanufacturingatthesub1Xnmdesignnodes.
SurfscanSP5XP:UnpatternedwafersurfaceinspectionsystemwithDUVsensitivityandhighthroughputforIC,substrateandequipmentmanufacturingatthe1Xnmdesignnodes.
SurfscanSP5:UnpatternedwafersurfaceinspectionsystemwithDUVsensitivityandhighthroughputforIC,substrateandequipmentmanufacturingatthe2X/1Xnmdesignnodes.
SurfscanSP3:UnpatternedwaferinspectionsystemwithDUVsensitivityandhighthroughputforIC,substrateandequipmentmanufacturingatthe2Xnmdesignnode.
Certified&Remanufactured
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eDR7xxx™
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eDR7xxx™
e-BeamWaferDefectReviewandClassificationSystems
TheeDR7380™electron-beam(e-beam)waferdefectreviewandwaferclassificationsystemcaptureshighresolutionimagesofdefects,producinganaccuraterepresentationofthedefectpopulationonawafer.WithawiderangeofelectronopticsandadedicatedIn-LensDetector,theeDR7380supportsdefectvisualizationacrossprocesssteps,includingfragileEUVlithographylayers,highaspectratiotrenchlayersandvoltagecontrastlayers.UniqueSimul-6™technologyproducesacompleteDOIparetoinonetestforaccuratedefectsourcingandfasterexcursiondetection.Withconnectivityfeatures,suchasIAS™forbroadbandopticalpatternedwaferinspectorsandOptiSens™forbarewaferinspectors,theeDR7380providesuniquelinkagetoKLAinspectorsforfasteryieldlearningduringICandwafermanufacturing.
ApplicationsDefectimaging,Automaticinlinedefectclassificationandperformancemanagement,Barewaferoutgoingandincomingqualitycontrol,Waferdispositioning,Hotspotdiscovery,Defectdiscovery,EUVprintcheck,Processwindowdiscovery,Processwindowqualification,Beveledgereview.RelatedProductseDR7280:Electron-beamwaferdefectreviewandclassificationsystemwithfifth-generatione-beamimmersionopticsfor≤16nmdesignnodeICdevelopmentandproduction.
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eDR®isaregisteredtrademarkofKLACorporation.
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