Wafer Inspection and Metrology for Advanced Packaging | KLA
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Wafer Inspection and Metrology for Advanced Packaging. KLA's wafer inspection and metrology systems for advanced wafer-level packaging provide the data ...
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WaferInspectionandMetrologyforAdvancedPackaging
WaferInspectionandMetrologyforAdvancedPackaging
KLA’swaferinspectionandmetrologysystemsforadvancedwafer-levelpackagingprovidethedatarequiredforchipmanufacturerstoincreaseyieldbyprovidingtraceabilitythroughouttheirincreasinglycomplexmanufacturingprocesses.Smallerfeaturesizes,newintegrationschemesandtheheterogeneousintegrationofmultiplecomponentsintosinglepackagesresultintighterprocesscontrolrequirements.Oursystemsallowengineerstoquicklydetect,resolveandmonitorexcursionstoprovidegreatercontrolofqualityforimproveddeviceperformance.
Kronos™1190
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Kronos™1190
Wafer-LevelPackagingInspectionSystems
TheKronos™1190patternedwaferinspectionsystemwithhighresolutionopticsprovidesbestinclasssensitivitytocriticaldefectsforprocessdevelopmentandproductionmonitoringinadvancedwafer-levelpackaging(AWLP)applicationsincluding3DICandhigh-densityfan-out(HDFO).DefectWise®integratesArtificialIntelligence(AI)asasystemlevelsolution,deliveringalargeboostinsensitivity,productivityandclassificationaccuracytoaddressthechallengesofoverkillanddefectescapes.DesignWise®refinestheFlexPoint™preciselytargetedinspectionareaswithdirectdesigninputtofurtherreducenuisance.Supportingbonded,thinned,warpedanddicedsubstrates,theKronos1190systemenablescost-effectivedefectinspectiondownto150nmincriticalprocessstepslikepost-dicing,pre-bonding,patterningofCupads,Cupillars,bumps,throughsiliconvias(TSVs)andredistributionlayers(RDL).
ApplicationsDefectdiscovery,Processdebug,Processmonitor,Toolmonitor,OutgoingQualityControl(OQC)
RelatedProductsCIRCL-AP:TheKronosinspectiontechnologyisalsoavailableasamoduleontheCIRCLdefectinspection,metrologyandreviewclustertool.
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CIRCL™-AP
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CIRCL™-AP
All-SurfaceWaferDefectInspection,MetrologyandReviewClusterSystem
CIRCL™-APisaclustertoolwithmultiplemodules,coveringall-surfaceinspection,metrologyandreviewathighthroughputforefficientadvancedwafer-levelpackaging(AWLP)processcontrol.TheCIRCL-APtoolisutilizedformultipleAWLPapplicationsrequiringhighsensitivityincluding2.5D/3Dintegration,wafer-levelchipscalepackaging(WLCSP)andfan-outwafer-levelpackaging(FOWLP).Withsupportforbonded,thinnedandwarpedsubstrates,CIRCL-APprovidesproduction-provenprocesscontrolandmonitoringstrategiesforCu-pillars,bumps,throughsiliconvias(TSVs),redistributionlayer(RDL)andotherpackagingprocessflows.
ApplicationsProcessmonitor,OutgoingQualityControl(OQC),Toolmonitor,Backsidemonitor,Edgeyieldmonitor,Processtoolqualification
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Zeta™-5xx/6xx
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Zeta™-5xx/6xx
AdvancedPackagingMetrologySystems
TheZeta™-5xxSeriesopticalprofilersarefullyautomated300mmwafermetrologysystemscapableofmeasuringavarietyofapplicationssuchasbumpheight,RDL(redistributionlayer)CD,UBM(underbumpmetallization)stepheight,filmthicknessandwaferbow,whicharecriticaltoprocesscontrolinadvancedwafer-levelpackaging.Multi-modeopticssavetimeandreducecostbyenablingawidevarietyofmeasurementtypesonthesinglesystem,whiletheresultinghighresolution3Dimagesandanalysisprovidethedatarequiredtoenableprocessfeedbackcyclestodriveyieldimprovement.Forpanelbasedwafer-levelpackagingapplications,automatedpanelhandlingisavailableontheZeta™-6xxSeriesprofilers,whichofferthesamemetrologymeasurementcapabilityasthe5xxSeries.
ApplicationsProcessmonitor,OutgoingQualityControl(OQC),Toolmonitor
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Klarity®
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Klarity®
AutomatedDefectandYieldDataAnalysis
Klarity®Defectautomateddefectanalysisanddatamanagementsystemhelpsfabsachievefasteryieldlearningcyclesthroughreal-timeexcursionidentification.Klarity®SSA(SpatialSignatureAnalysis)analysismoduleforKlarityDefectprovidesautomaticdetectionandclassificationofdefectsignaturesthatindicateprocessissues.Klarity®ACEXPadvancedyieldanalysissystemhelpsfabscapture,retainandshareyieldlearningwithinandacrossfabsforyieldacceleration.Klaritysystemsutilizeanintuitivedecisionflowanalysis,allowingengineerstoeasilycreatecustomizedanalysesthatsupportapplicationssuchaslotdispositioning,reviewsampling,defectsourceanalysis,SPCsetupandmanagement,andexcursionnotifications.KlarityDefect,KlaritySSAandKlarityACEXPformafab-wideyieldsolutionthatautomaticallyreducesdefectinspection,classificationandreviewdatatorelevantroot-causeandyield-analysisinformation.KlaritydatahelpsIC,packaging,compoundsemiandHDDmanufacturerstakecorrectiveactionsooner,resultinginacceleratedyieldandbettertimetomarket.
ApplicationsDefectdataanalysis,Waferdisposition,Processandtoolexcursionidentification,Spatialsignatureanalysis,Yieldanalysis,Yieldprediction
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